Every DMG MORI machine can be upgraded with standard automation or with a customised automation solution for flexible manufacturing systems.

Grinding Options In Dmg 125 Fd Download Our PDF

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Option Unique, highly detailed 3D simulation display New optimised TNC user interface HSCI HEIDENHAIN Serial Controller Interface Conversational or ISO programming Rapid program generation with plain text programming Graphical programming Collision monitoring (DCM) ATC, 3D quickSET Option 15 DMU P FD DMC U FD duoBLOCK SERIES High-end CNCs for safe machining and maximum precision The new duoBLOCK generation can be optionally equipped with the SIEMENS 840D solutionline or the HEIDENHAIN TNC 640 (optional).

From hard-to-cut materials such as those found in the aerospace sector, to the highest requirements for surface quality such as in tool and mould making, the 4th Generation duoBLOCK machines provide optimal machining conditions.

AUTOMOTIVE Steering knuckles for Infinity Red Bull Racing Formula 1 cars.

Comprehensive cooling and the high stiffness of the duoBLOCK concept are the basis for the highest possi- ble levels of precision and machining performance.

The new, innovative wheel magazine provides unbeatable flexibility with up to 453 tools and minimal space requirements.

Grinding Options In Dmg 125 Fd Series Unique 04

N O I S I C E R P DMU P FD DMC U FD duoBLOCK series Unique 04 PRECISION PERFORMANCE Full cooling of the axis drives with the precision package Comprehensive cooling measures powerMASTER 1000 motor spindle rated at 1,000 Nm and 77 kW 5X torqueMASTER rated at 1,800 Nm and 52 kW Significantly improved temperature response 50 higher cutting power with the roughing package SGS: Spindle Growth Sensor Wide linear guides and large drives Precision- volumetric accuracy of 13 m Please note: The results of machining and performance trials given in this catalogue are examples.

The results may vary slightly due to the site conditions and cutting conditions.

Always precise Comprehensive cooling measures achieve the highest long-term accuracy and precision.

With the precision package, the entire feed drive is cooled and the machine bed is tempered, resulting in maximum higher component precision.

Standard cooling measures 1 Headstock Motor spindle B-axis planetary gear and motor A-axis gears and motor 2 NC rotary table C-axis motor C-axis gears 3 Basic construction Y- Z-axis motor X- Y- Z-feed axes: Ball screw, bearing X- Y- Z-linear guideways Symmetrical column cooling with cooling bars on the column Heat sinks on the machine bed Y-axis measuring system is thermally decoupled from the machine bed (by carbon bearing) Machine bed flushing (KSS) Insulated switch cabinet at the rear 06 Precision package with coolant temperature control (optional) 4 X- Y- Z-ball screw nut 5 X-axis motor As standard with the DMU 160 P FP DMC 160 U FD 6 Heat sinks in the X axis (3 ) 7 Thermoshield THE ENTIRE FEED DRIVE IS COOLED 2 3.

The structure of the basic design has been optimised further using FEM calculations and the components have been strengthened.

With the 5X torqueMASTER and the powerMASTER 1000 motor spindle, this results in maximum stiffness and machining performance with up to 1,800 Nm of torque.

Optimised component structure Higher stiffness thanks to an elevated column with a wider support 2 Large drive systems and internally cooled ball screws as standard 3 Wide linear guides for a high table load 08 4 Large YRT bearing in the B- and C-axis Improved stiffness thanks to the larger bearing diameter 5 Optimised three-point support and a wider supporting area PREMIUM CLASS 3 4 A 4 B.

Significantly improved interference contour and higher stiffness HEAVY CUTTING WITH WITH 1,800 Nm 1,800 Nm, 52 kW, SK 50 HSK-A 100 tool taper and powerful 8,000 rpm optional available for DMU P 100 125 160 DMC U 100 125 160.

With rapid tool call-up times down to 5.6 seconds, despite the 453 tools, the preselected tool can be exchanged into the spindle within 0.5 second, even during short machining processes.

HIGHLIGHTS Tool replenishment during machining and idle times (two wheels or more) The most compact magazine on the market (41 smaller machine width for the 123 pocket magazine) Up to 453 tool pockets: call-up time down to 5.6 seconds Patented design Extremely short tool change time of just 0.5 second (0.8 second for HSK-A 100) Safe tool retention thanks to the toolholder No disassembly required to accommo date up to 123 (SK 50) or 183 (SK 40) tools of size 80 and up to 63 tools of size 100 125.

Optimal serviceability and unrestricted access to the work area from three sides allow fast and ergonomic set-up and adjustment.

Y OBVIOUS Optimal accessibility: from three sides completely open, large, cubic workspace Large doors Quick and ergonomic set-up and adjustment Unrestricted crane access from above to over the centre of the table 2 5 K W H 11.

APP MENU Like on a smartphone, the operator has direct access to all available applications through the APP MENU.

Consistent Consistent administration, docu mentation and visualisation of order, process and machine data.

Compatible Compatible with PPS and ERP systems.

Can be networked with CAD CAM products.

Individ ually adapted access privileges to the control system and the machine.

CELOS APPs facilitate the consistent management, documentation and visualisation of order, process and machine data on a unique 21.5 multi-touch monitor.

They also simplify, standardise and automate the operation of the machine.

APPs help the machine operator prepare, optimise and systematically process production jobs.

CELOS APPS 3 EXAMPLES 13 JOB MANAGER Systematic planning, administration and preparation of work orders.

Machine related creation and configuration of new work orders Structured storage of all production related data and documents Easy visualisation of orders, including NC program, equipment, etc.

Menu guided set-up of the machine and conversational processing of production orders Reliable error prevention thanks to windows- based assistance instructions with a mandatory acknowledgement function TOOL HANDLING Shorter tool set-up times through assessments of the magazine configuration for subsequent orders.

Display of all tools required for a job, including the automatic generation of a loading list Generation of an unloading list through the automatic detection of all tools not required for subsequent jobs.